Piston and Piston Ring Clearance Specifications

 

    Bore Diameter                  Normally Aspirated                Forced Induction                   Piston Ring End Gap

 

    75.5 mm                                 .0022”-.0023”                         .0023”-.0025”                                .011”-.012”

    78.0 mm                                 .0023”-.0024”                         .0025”-.0026”                                .011”-.012”

    81.0 mm                                 .0025”-.0026”                         .0027”-.0028”                                .011”-.013”

    81.5 mm                                 .0026”-.0027”                         .0027”-.0028”                                .011”-.013”

    82.0 mm                                 .0026”-.0027”                         .0027”-.0028”                                .012”-.013”

    84.0 mm                                 .0027”-.0028”                         .0028”-.0029”                                .012”-.014”

    84.5 mm                                 .0027”-.0028”                         .0028”-.0030”                                .012”-.014”

    85.0 mm                                 .0027”-.0029”                         .0029”-.0030”                                .013”-.015”

    85.5 mm                                 .0027”-.0029”                         .0029”-.0031”                                .013”-.015”

    86.0 mm                                 .0028”-.0030”                         .0030”-.0032”                                .014”-.015”

    87.0 mm                                 .0030”-.0031”                         .0031”-.0032”                                .014”-.016”

    88.0 mm                                 .0030”-.0032”                         .0032”-.0033”                                .015”-.017”

    89.0 mm                                 .0031”-.0033”                         .0033”-.0035”                                .015”-.017”

    90.0 mm                                 .0031”-.0034”                         .0034”-.0036”                                .015”-.017”

    91.0 mm                                 .0032”-.0035”                         .0035”-.0037”                                .015”-.017”

    92.0 mm                                 .0033”-.0037”                         .0036”-.0038”                                .015”-.018”

 

   Cylinder Wall Preparation

 

      Hone Cylinders with 280 grit, followed by a light 380 grit Brush with a 60 degree cross-hatch per Honda’s instructions.

      Do NOT allow your machine shop to exceed the recommended clearances, or excessive cylinder oiling will result!

      For faster ring seating use 280 only.

      We use and recommend the use of Sunnen Automatic Honing Equipment for cylinder wall preparation.

         

                                                                                                                               

 

                             Minimum Piston to Cylinder Head Clearance

 

  With Stock Factory Rods:                                  .045”

  With Forged Aftermarket Rods:                       .040”- .047”           

 

       Minimum Piston to Valve Clearance     

 

                             Intake Valves:                                                                       .050”

                                                Exhaust Valves:                                                                    .060”

                                                Minimum Valve to Valve “Clicking” Clearance             .040”

 

 Engine Break-In (1000 Miles)

 

    Use only genuine Honda Oil Filters !!

    Use 05-30 non-synthetic motor oil ONLY !!

    Do Not operate the engine over 3,500 RPM during the first 200 miles of driving. You may increase the engine speed by

    500 RPM for each successive 200 mile increment of break-in.

    Replace the Honda Oil Filter after the first 200 miles of operation.

    Change the oil and filter after 1000-1200 miles of operation. You may use synthetic, or a quality non-synthetic oil.

    We use and recommend the use of 05-30 Mobil 1 motor oil.

 

                                                                       Piston Ring Clocking

 

 

 

  

    3144 S. Main Street                    Fort Worth, Texas   76110               Ph: (817) 924-9334     FAX: (817) 924-9557