The Old One - Energy Dynamics : Articles : Expanded Rollerwave Applications
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Endyn designed combustion enhanced multi-alloy forged pistons
 

Expanded Piston Selection

We've been bringing the import arena the most advanced pistons available for the last year and a half. In our efforts to continue providing enthusiasts with pistons configured specifically for their applications we have added, and will continue to add, new configurations and engine models to our line of hard-core pistons.

As most of you know, all our pistons are produced to our specifications by Wiseco and then custom configured (valve relief size and depth) and hand finished here at Endyn. This enables us to provide our customers with pistons specifically configured for his exacting application, resulting in considerable performance advantages over other more "generic" pistons on the market.

Aside from the uniquely configured tops, some of the standard features of our Roller-Wave pistons include application-specific alloys to control expansion, anti-detonation / pressure control grooves above and between the rings, high strength pins with hone-fitted bores, and match-balanced sets.

Honda enthusiasts are already familiar with the Roller-Wave concept and the combustion efficiency advantages it offers over other more "generic" pistons. Recently Wards Auto World featured some pistons being developed by a major OE supplier, incorporating special "turbulators" at the four corners of the pistons. Astute observers have noted that these first appeared in our ECFI piston line, attributing to their ability to run on a wide variety of air/fuel ratios without attendant detonation.

 
Please note the "turbulators" at the corners of our piston (A&B) and the uniquely configured dome.

We also offer custom pistons configured for one-off applications with different bores, compression heights, ring size / packages, as well as different domes.


The pictures above and below show some of our B series Roller-Waves configured for forced induction with custom compression heights designed for customers with "unique" needs, such as longer strokes, rods, and odd bore diameters.


Our newest Honda series pistons are for the Prelude H-22 line of engines. We've pushed the performance envelope well beyond the factory H-22 "S" series piston design with domes configured for more compression, valve reliefs designed for your specific valve diameters and cams, lightweight pins, and all the other classic Roller-Wave features.


The picture above shows the Honda H-22 Type S piston on the right and our new standard bore Roller-Wave H-22 piston on the left.


Note our uniquely configured dome tapers out to near the edge of the piston to "purge" the combustion chambers of gasses, providing valuable "squish" to work in conjunction with our stepped quench pads. Of course, the precisely contoured reflector slot is readily apparent on the exhaust side of the piston as well as the radiused edges and smooth finish.


Note the differences in dome height between the Roller-Wave and the Type S piston.


Say you want to play with the big boys, eh? How about 90mm bore sizes for the H-22 Roller-Waves.  Note that we brought the sides of the dome out to the edge of the piston, mandating combustion chamber rework for this all-out piston configuration.....but if you're going 90mm, headwork is a "given", isn't it?


As you can see, the dome on the 90mm piston (on the right) isn't simply the same as the smaller bore piston on the left. While other manufacturers may be content with sticking a "generic" dome on their pistons, we've designed the domes to fit the bore, providing the chamber interaction necessary to make big power, while lessening the chances of detonation.

As you can see, the dome on the 90mm piston (on the right) isn't simply the same as the smaller bore piston on the left. While other manufacturers may be content with sticking a "generic" dome on their pistons, we've designed the domes to fit the bore, providing the chamber interaction necessary to make big power, while lessening the chances of detonation.

While our high compression normally aspirated pistons have been run-away success stories, we've also paid attention to enthusiasts desiring pistons that will provide big performance increases, while running gas with less than desirable octane levels. We've previously been able to modify existing forgings to drop compression ratios into more moderate zones, however, we now have forgings machined explicitly for compression ratios ranging from the mid 10's to the mid 11's. These pistons incorporate all the Roller-Wave features, with domes that are somewhat lower. These pistons also are also great for those running nitrous, without expensive plumbing and electronic controls.


In this picture you see our high compression B20 piston on the left with one modified for a more "moderate" ratio in the center. The piston on the right is based on our newest forging and it's specifically designed to yield lower compression ratios for special situations.


Another view of the same pistons in the same order from left to right.


Another view of the same pistons.


Note the difference in dome heights between our high compression piston on the left and the lower compression part on the right.


Another view of the two pistons.  High compression piston on the left and the lower compression part on the right.


This picture shows our B20 lower compression piston on the left, with the smaller bore B18 piston on the right. Of particular interest note that the sides of the domes extend close to the bore to provide excellent "squish", the edges or fences of the intake valve reliefs for mixture atomization and control, the stepped quench, and of course, the reflector groove across the exhaust side.


Another view of the B20 (right) and B18 (left).

It should be quite obvious that our latest offerings have been developed to provide the "edge" that serious enthusiasts demand in today's performance environment. We've been providing serious competitors with advantages such as these components for almost 30 years now and we've got a lot more in store for imports in the very near future. We'll continue to shake-up the industry........so stay tuned, there's a lot more coming.

- The Old One

For additional  info about combustion space and our design philosophy, read The Soft Head 1999.


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Endyn designed combustion enhanced multi-alloy forged pistons